| Customization: | Available |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
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Spur gear
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Helical gear
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Double helical gear herringbone gear |
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Miter gear
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Spiral Bevel Gear
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Straight bevel gear
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Internal gear
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Worm gear & worm shaft
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Gear rack
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Material
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C45,40Cr,20CrMnTi,42CrMo, Copper, Stainless steel and so on as per your requests.
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Processing
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F.orging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment....…
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Heat Treatment
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Carburizing,Induction,Flame,Nitriding....…
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Main Machines
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NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC gear Shaving machines, NC gear milling, Nc gear grinding Machines and many kinds of gear related machines. |
Our company specializes in manufacturing custom-made large-scale gears for various industrial applications, employing advanced forging, casting, and welding techniques as per our clients' exact specifications and technical drawings. We take pride in our ability to create gears that not only meet but exceed expectations in terms of durability and performance under demanding working conditions.
In addition to precision fabrication, we offer an array of post-processing services tailored to enhance gear longevity and functionality. These value-added treatments include:
Gear Grinding: Ensuring exceptional surface finish and high accuracy of tooth profiles for smoother operation and reduced noise.
Surface Hardening: Applying processes like induction hardening or flame hardening to form a hardened wear-resistant surface layer while preserving a tough interior core, ideal for gears subject to high loads and surface wear.
Cementation (Carburizing): A heat treatment process where carbon is diffused into the surface of the gear to increase its hardness, enhancing load-bearing capabilities without compromising toughness.
Quenching: Rapid cooling after heating to achieve the desired microstructure and mechanical properties, thereby improving hardness and strength of the gears.
Nitriding and Quenching: Nitriding involves introducing nitrogen into the surface layer to create a hard and wear-resistant case, often followed by quenching to further refine the material's properties. This combination results in gears with superior fatigue resistance and improved service life.
Each of these processes is meticulously executed under strict quality control measures to ensure that every gear component produced meets stringent standards and client requirements. Our commitment to customization allows us to cater to diverse industries and unique operational environments, providing customers with gears that are specifically designed and treated to withstand their specific application demands.
The bevel gear teeth are cut into the blank. There are two main manufacturing methods to cut bevel gear teeth, and the tooth length and depth forms vary depending on the process adopted. The system uses the single indexing or face milling procedure, where every gap is milled separately, and the gear then rotated by the width of that tooth space. Bevel gears produced via this method have a tapered tooth depth and tooth thickness, and the curvature along the face width is that of a circular arc. This results in a gear, where the ends of the teeth curve slightly inward, allowing for greater tolerance of minor errors in shaft alignment as compared to straight cut teeth.
uses the face hobbing process or the palloid manufacturing process, where the gear rotates constantly during the milling process. This continuous indexing method produces bevel gears with a constant tooth depth and tapered slot width and tooth thickness. The face width of the tooth is curved like an extended epicycloid. Bevel gears with involute tooth length can only be produced via the face hobbing method.
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