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Advantages of Agricultural Gearboxes:
- Torque Multiplication: One of the primary functions. Agricultural implements often require significant torque to perform tasks like tilling, plowing, cutting, or spreading. Gearboxes reduce the rotational speed from the engine while simultaneously increasing the torque, providing the necessary power for heavy-duty operations.
- Speed Reduction/Control: Farm machinery operates at various speeds depending on the task. Gearboxes allow for precise control over the output speed, optimizing the performance of the implement for different conditions (e.g., slow speed for plowing, higher speed for transport). This also helps the engine operate within its optimal RPM range, improving fuel efficiency.
- Directional Change: Many agricultural implements require a change in the direction of power transmission. For instance, a PTO shaft provides rotational power along one axis, but a mower blade or a tiller might need to rotate on a perpendicular axis. Right-angle gearboxes (like bevel gearboxes) are commonly used for this purpose.
- Durability and Robustness: Agricultural environments are harsh, characterized by dust, dirt, moisture, vibrations, and heavy loads. Agricultural gearboxes are built with sturdy construction, robust materials, and often oversized components to withstand these challenging conditions and ensure long service life.
- Reliability and Reduced Downtime: A single gearbox failure can lead to significant downtime for a farmer, impacting productivity and profitability. High-quality agricultural gearboxes are designed for reliable operation, minimizing breakdowns and maintenance needs.
- Enhanced Control and Performance: By precisely managing speed and torque, gearboxes enable better control over the machinery's functions. This translates to improved efficiency in tasks like planting, cultivating, harvesting, and spreading, leading to better crop yields and resource utilization.
- Protection for Engine and Drivetrain: Gearboxes act as a buffer between the engine and the working implement. They help absorb shock loads and prevent excessive stress on the engine, potentially extending the lifespan of the entire drivetrain system.
- Versatility: A single tractor can power numerous implements with different speed and torque requirements. Gearboxes allow for this versatility by adapting the tractor's power output to suit each specific implement.
Applications of Agricultural Gearboxes:
Agricultural gearboxes are found in nearly every type of powered farm machinery and implement. Some key applications include:
- Tractors: Integrated within the main transmission system to control drive wheel speed and torque, as well as powering the Power Take-Off (PTO) for implements.
- Rotary Tillers/Cultivators: Transmitting power from the tractor PTO or a dedicated engine to the rotating tines for soil preparation.
- Mowers (Rotary Cutters, Flail Mowers): Driving the cutting blades at the appropriate speed and torque for efficient grass, brush, or crop cutting.
- Harvesters (Combines, Forage Harvesters): Crucial for driving various components like headers, threshing mechanisms, conveyors, and choppers.
- Spreaders (Manure, Fertilizer, Salt, Sand): Powering the conveying mechanisms (e.g., apron chains) and spreading discs.
- Sprayers: Operating pumps and agitators to deliver pesticides, herbicides, or fertilizers.
- Balers: Driving the mechanisms for compressing and tying hay or straw into bales.
- Seeders/Planters: Ensuring precise rotation of metering mechanisms for accurate seed placement.
- Grain Carts and Augers: Powering the unloading augers for efficient transfer of harvested grain.
- Feed Mixers and Bunk Feeders: Driving augers or paddles to mix and deliver livestock feed.
- Irrigation Systems: In some cases, gearboxes are used in the drive systems for center pivot or linear move irrigation systems.
- Specialized Harvesting Equipment: For crops like potatoes, sugar beets, or grapes, specialized harvesters heavily rely on various gearboxes for their complex operations.
We also provide pto shafts.
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Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers' drawings.
We provides a reliable grantee for the product' s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system.
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology.
Our Group is willing to work with you hand in hand and create brilliance together! |
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Material available
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements. |
Surface treatment
Blacking, galvanization, chroming, electrophoresis, color painting, ...
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Heat treatment
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, ...
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FAQ:
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
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Also I would like to take this opportunity to give a brief introduction of our Ever-Power company:
Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.
We have exported many products to our customers all over the world, we have long-time experience and strong technology support.
-Ø Our Company with over twelve year's history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
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You also can check our website to know for more details, if you need our products catalogue, please contact with us. |
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