CNC Gear Hobbing\Chamfering\Shaving Automatic Production Line-Truss Robot Assembly Line

• Customization: Available
• After-sales Service: Installation Guide 1-Year Warranty
• Warranty: Installation Guide 1-Year Warranty
• Application: Metal
• Process Usage: Metal-Forming CNC Machine Tools, -
• Movement Method: Contour Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: DIN3968 AAA
• Certification: ISO 9001
• Condition: New
• Transport Package: Wooden Case
• Trademark: EP
• Origin: China
• HS Code: 8458110090
• Production Capacity: 500PCS/Month

Product Description

             CNC gear hobbing\chamfering\shaving Automatic Production Line-truss Robot Assembly Line

Automatic production line for gear hobbing/chamfering and shaving - robot assembly line
It consists of hobbing machine with chamfering table, gear shaving machine, automatic loading and unloading machine, automatic oil separator, automatic sampling table, Truss mechanical arm and other automatic equipment. It can freely combine all gear processing processes before heat treatment according to customer requirements.


Automatic wire arrangement and wire arrangement form can cleverly combine the three processes of hot chamfering and gear shaving before gear hobbing
The automatic loading and unloading system features a compact layout, small footprint, high production efficiency, simple adjustment and maintenance, user-friendly human-machine operation, and elegant appearance.
The automatic production line is suitable for mass production of small and medium-sized module gears, suitable for
Automobile transmissions, motorcycles, etc.
Users can choose to execute some or all machining processes based on different gear cutting processes before gear heat treatment. For example, they can skip chamfering processes and only choose hobbing and shaving, or skip hobbing and chamfering processes. They can also focus on shaving the products after rolling, which is more flexible and can meet the requirements of future market multi variety production.
The automatic production line for hobbing, chamfering and shaving with Truss robot assembly line has the following advantages:
1. Improve efficiency: The integration of Truss robot in the production line provides high-speed and accurate gear processing in the process of gear hobbing, chamfering and shaving. Truss robot can perform multiple tasks at the same time, thus improving production efficiency and shortening cycle time.
2. Enhanced flexibility: Truss robot provides enhanced flexibility in gear manufacturing. They can be programmed to handle various gear sizes and types, allowing for quick switching and adaptation to different production requirements. This flexibility enables efficient production of various gear products.
3. Improve safety: Truss robot is equipped with advanced safety functions, such as sensors and protective barriers. They can collaborate with operators in a safe environment to reduce the risk of accidents and injuries. Truss robots can handle heavy loads and perform repetitive tasks, reducing the physical burden of human workers.
4. Higher precision: Truss robot can achieve high repeatability and precision in gear handling and assembly. They can accurately position gears during gear hobbing, chamfering, and shaving processes, forming a consistent and accurate gear profile. This has led to an improvement in gear quality and a decrease in scrap rate.
5. Quality control: Truss robot can be integrated with the detection system to conduct quality inspection during production. They can measure and verify gear dimensions, perform visual inspections, and detect any defects or abnormalities. This ensures that only gears that meet the specified tolerances and quality standards can pass through the production line.
6. Integration with automation system: Truss robot assembly line can be seamlessly integrated with other automation systems, such as conveyor belt, material handling system and testing equipment. This integration simplifies the production process, improves workflow, and achieves efficient material flow throughout the entire production line.
7. Cost saving: In the long run, the combination of Truss robot and automatic production line can save costs. By reducing labor demand, improving efficiency, minimizing scrap rates, and optimizing material usage, companies can achieve lower production costs and higher profitability.

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Processing tools

*Measuring instruments *Production equipment *Gear hob *Insert gear hob *Gear hob *Worm gear hob *Involute spline hob *Triangular spline hob rectangular spline hob *Sprocket roller cutter *Circular arc gear hob *Synchronous belt roller cutter

 

 

Ever-power is a leading manufacturer and industrial service provider of CNC machine tools and intelligent equipment in the industry. It was established through strategic cooperation between Sichuan De'en Precision Technology Co., Ltd. and Jiangsu Youzhixiang Intelligent Manufacturing Co., Ltd. It has established two CNC machine tool production bases in Jiashan, Zhejiang and Pingshan, Yibin, Sichuan, with complete casting production lines, intelligent machine tool assembly lines, and intelligent testing equipment, Equipped with a professional R&D, manufacturing, and sales team, aiming to provide high-quality CNC machine tools and intelligent equipment solutions for the industry.

 

Relying on strong research and manufacturing capabilities in CNC machine tools, Ever-power not only provides customers with high-quality machine tool equipment, but also integrates and optimizes the industrial chain, providing customers with shared machine tools, intelligent tool cabinets, automation integration solutions, tool health monitoring systems, and other full industry chain equipment and life cycle industrial services. It empowers enterprises in all aspects and achieves industry-leading enterprises with high-quality products and professional services.

Why choose us

 

 

Ever-power is committed to providing customers with flexible equipment procurement models such as shared machine tools, machine tool leasing, sales, and rental purchase while connecting the casting, main components, and whole machine assembly industry chain.

 

 

1.Thousand machine tools, available for rent in stock 2.Ultra low rent, rent as needed 3.Take action lightly and reduce risks 4.Small investment, large returns 5.Worry free service, lifetime warranty 6.Renting instead of purchasing, flexible model

 

 

We have advanced lathe flow assembly lines, standard vertical assembly lines, and assembly lines for medium and large equipment. They are also equipped with constant temperature inspection rooms such as coordinate inspection and precision inspection, as well as high-end inspection equipment such as Zeiss high-performance coordinate measuring machines, Will profilometers, and Renishao laser interferometers, providing the industry with high-quality CNC machine tools and automation integration solutions.

Packaging & Shipping

Ever-power has industry-leading casting production lines such as DISA vertical and horizontal lines, resin sand large, medium and small lines, lost foam production lines, and continuous casting production lines. It can achieve an annual production capacity of 300000 tons of castings and has a complete manufacturing system from casting and forging sheet metal, mechanical processing, heat treatment, packaging and final assembly to warehousing and distribution.