High Quality Metal Rack Gears Worm Pinion Bevel Motorcycle Gear Helical Small Gear Wheel Manufacture Module 1.25 Steel Pinion Gear with Hub

• Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
• Hardness: Hardened Tooth Surface
• Gear Position: Internal Gear
• Manufacturing Method: Cast Gear
• Toothed Portion Shape: Bevel Wheel
• Material: Stainless Steel
• Model NO.: WSY
• Type: Worm And Wormwheel
• Transport Package: Wooden Box
• Trademark: no brand
• Origin: China
• HS Code: 848390009
• Production Capacity: 5000PCS/Week

Product Description

  High Quality Metal rack gears worm pinion bevel motorcycle gear helical small gear wheel manufacture Module 1.25 Steel pinion gear with hub 
 

Product Description

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Spur gear	Helical gear	Double helical gear herringbone gear
Miter gear	Spiral Bevel Gear	Straight bevel gear
Internal gear	Worm gear & worm shaft	Gear rack

We can produce large forging,casting and welding gears according to customer's drawings.According to the working conditions and clients' request,we also can do gear grinding,surface hardening,cemented and quenching,Nitriding and quenching,etc.

Material	C45,40Cr,20CrMnTi,42CrMo, Copper, Stainless steel and so on as per your requests.
Processing	F.orging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment....…
Heat Treatment	Carburizing,Induction,Flame,Nitriding....…
Main Machines	NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC gear Shaving machines, NC gear milling, Nc gear grinding Machines and many kinds of gear related machines.

 

Our company specializes in manufacturing custom-made large-scale gears for various industrial applications, employing advanced forging, casting, and welding techniques as per our clients' exact specifications and technical drawings. We take pride in our ability to create gears that not only meet but exceed expectations in terms of durability and performance under demanding working conditions.

In addition to precision fabrication, we offer an array of post-processing services tailored to enhance gear longevity and functionality. These value-added treatments include:

• Gear Grinding: Ensuring exceptional surface finish and high accuracy of tooth profiles for smoother operation and reduced noise.

• Surface Hardening: Applying processes like induction hardening or flame hardening to form a hardened wear-resistant surface layer while preserving a tough interior core, ideal for gears subject to high loads and surface wear.

• Cementation (Carburizing): A heat treatment process where carbon is diffused into the surface of the gear to increase its hardness, enhancing load-bearing capabilities without compromising toughness.

• Quenching: Rapid cooling after heating to achieve the desired microstructure and mechanical properties, thereby improving hardness and strength of the gears.

• Nitriding and Quenching: Nitriding involves introducing nitrogen into the surface layer to create a hard and wear-resistant case, often followed by quenching to further refine the material's properties. This combination results in gears with superior fatigue resistance and improved service life.

Each of these processes is meticulously executed under strict quality control measures to ensure that every gear component produced meets stringent standards and client requirements. Our commitment to customization allows us to cater to diverse industries and unique operational environments, providing customers with gears that are specifically designed and treated to withstand their specific application demands.

   

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Application of Metal rack gears
Metal rack gears, or straight teeth rack gears, are widely used in various industries and applications where linear motion and precise power transmission are required. Here are some typical applications of metal rack gears:

1. Machinery and Equipment: Metal rack gears find extensive use in various types of machinery and equipment. They are employed in linear actuators, CNC machines, printing presses, packaging machinery, and material handling systems. Rack gears provide a linear motion component that translates rotational motion from a pinion gear into linear movement, allowing precise positioning and control.

2. Robotics and Automation: Rack gears are crucial in robotics and automation. They are used in robotic arms, gantry systems, and linear motion modules, enabling precise and controlled movement along a linear axis. Rack gears provide the power transmission and positioning accuracy required for robotic applications.

3. Automotive Industry: Metal rack gears are used in automotive applications, particularly steering systems. They are used in rack and pinion steering systems to convert rotational motion from the steering wheel into linear motion for turning the wheels. Rack gears provide a reliable and efficient means of controlling the vehicle's direction.

4. Industrial Automation: Metal rack gears are employed in industrial automation applications for material handling, assembly lines, and conveyor systems. They enable linear motion and precise positioning of components, ensuring smooth and efficient operation in automated processes.

5. Elevators and Lifts: Elevators and Lifts use Metal rack gears to provide vertical movement. They are an integral part of the elevator's mechanical drive system, allowing for precise control and positioning of the elevator car. Rack gears ensure safe and reliable vertical transportation in buildings and other structures.

6. Warehouse and Storage Systems: Rack gears are used in warehouse and storage systems for pallet racking and shelving applications. They enable the movement of storage platforms or shelves along a linear axis, allowing for efficient storage and retrieval of goods in warehouses and distribution centers.

7. Printing and Paper Handling Equipment: Metal rack gears find application in printing presses and paper handling equipment. They control the movement of paper or printing plates, ensuring precise registration and alignment during printing.

8. Medical Equipment: Rack gears are employed in various medical equipment and devices, including diagnostic machines, imaging systems, and patient positioning systems. They enable linear motion and precise adjustment of components, contributing to accurate medical diagnostics and treatments.

These are just a few examples of the applications of metal rack gears. Their ability to provide linear motion, precise power transmission, and positioning control makes them essential components in many industries and systems where linear movement is required.

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