Robust High Output Twine Wrapping Heavy Duty Round Hay Baler Machine for Large Scale Farm Silage Collection

Product Description

Robust High Output Twine Wrapping Heavy Duty Round Hay Baler Machine for Large Scale Farm Silage Collection

Product Description

Technical Specifications

Item	Unit	Specification
Model Name	/	9EP-1.0 Round Baler
Hitch Type	/	Trailed
Pickup Width	mm	1900
Pickup Structure	/	Spring Tooth Type
Feeder Structure	/	Picker Roll + Drum Type
Bale Chamber Type	/	Roller Type
Bale Chamber Width	mm	1000
Bale Diameter	mm	Φ1000
Number of Rollers	pcs	16 (Rollers)
Roller Diameter	mm	Φ222
Baling Method	/	Net Wrap
Required Power	kw	40~80
Structural Weight	kg	2640
PTO Speed	r/min	720
Overall Dimensions (L×W×H) in Working State	mm	3750×2300×2020
Bale Density Control	/	Sensor Control
Bale Size (Diameter × Width)	mm	Φ1100×1000
Bale Density	Kg/m³	115~200
Productivity	bales/h	40~100
Wheelbase	mm	2045
Working Speed	Km/h	5-20
Net Wrap Specification (L×W)	m	2000×1.0m per baler

The Ever-power Round Hay Baler represents the next generation of forage processing machinery. Designed to attach seamlessly to your tractor's PTO, this implement efficiently sweeps, compresses, and binds scattered agricultural residue into perfectly shaped, weather-shedding cylindrical bales.
Core Advantages: Whether you are managing wet silage, dry wheat straw, or fresh alfalfa, this baler significantly reduces your field passes and labor costs. Its optimized architectural design ensures high maneuverability across varied terrains, while the aggressive compression chamber maximizes forage density, reducing storage space and preserving vital crop nutrients.

Working Principle
The baler operates on a continuous mechanical flow powered by the tractor. As you drive over the windrow, the spring-tine pickup reel sweeps the crop off the ground and forces it into the main chamber. Inside, a series of closely spaced steel rollers spin at high speeds, tumbling the incoming crop and packing it tightly from the core to the outer edge. Once the internal density sensor detects that the bale has reached its maximum compression, it activates the tying mechanism to wrap the spinning bale with twine. Finally, using the tractor's hydraulic controls, the operator opens the heavy rear tailgate to discharge the finished bale onto the field.

Advantages

• Extended Pickup Reel: The widened intake assembly easily handles large, uneven swaths of crop, preventing bottlenecks and accelerating your overall baling speed.

• High-Strength Alloy Rollers: The compression chamber utilizes thickened seamless steel rollers that apply extreme pressure to the crop, resulting in rock-solid bales that hold their shape during transport.

• Precision Twine Binding: An automated mechanical trigger dispenses twine exactly when peak density is reached, ensuring a tight and uniform wrap without requiring the operator to stop and check.

• High-Efficiency Gearbox: The core transmission is built with forged bevel gears that transfer PTO power smoothly. This minimizes energy loss and allows the baler to run quietly and efficiently.

• Dust-Proof Bearing System: All rotating parts are protected by industrial-grade sealed flange bearings, keeping abrasive dirt and crop moisture out, which drastically cuts down your daily maintenance time.

• Mechanical Overload Protection: A built-in shear-bolt on the PTO shaft acts as an essential safety mechanism. If the pickup reel ingests a large rock or thick branch, the bolt snaps to disconnect power, saving your tractor and baler from severe damage.

Application Scenarios

• Intensive Dairy Pastures: Baling fresh alfalfa, clover, and ryegrass. The high density ensures the bales are perfectly suited for subsequent plastic wrapping to initiate anaerobic silage fermentation.

• Broadacre Grain Harvesting: Clearing massive fields of wheat, barley, and oat straw immediately after the combine harvest. Rapid clearing allows for faster soil preparation for the next planting season.

• Renewable Biomass Collection: Gathering tough, dry crop residues such as corn stover, cotton stalks, and sugarcane leaves. The dense bales are easily transported to processing facilities for biomass pellet production.

• Orchard and Vineyard Maintenance: Utilizing compact models to navigate narrow rows, cleanly baling cover crops and pruned materials without damaging valuable fruit trees.
  

Global Customer Field Notes

• Texas, USA (Dairy Farm Operator): "Alfalfa quality is everything for our milk yield. We switched to the Ever-power baler because our old machine left the bales too loose, leading to mold in the center. This baler compacts the alfalfa tightly. The core is solid, and we've seen a noticeable drop in spoilage."

• Queensland, Australia (Hay Export Contractor): "Working in the Australian heat means dust gets into everything. We run this baler 8 hours a day on dry wheat straw. The sealed bearings actually do their job. The gearbox runs cool, and the twine mechanism hasn't jammed once despite the heavy dust load."

• Chiang Mai, Thailand (Rice Cooperative): "We have to clear wet rice straw quickly from terraced paddies. A large baler simply cannot turn in our fields. This compact baler is light enough that our 30HP tractors don't get stuck in the mud, and the bale weight is perfect for our workers to load onto the trucks by hand."

• Free State, South Africa (Cattle Rancher): "We use it to clean up corn stover for winter feed. Corn stalks are thick and woody, which broke the tines on our previous brand. The steel rollers and the pickup reel on the Ever-power machine handle the hard stalks easily without bending."

How to Choose the Right Round Hay Baler

Selecting the correct implement is critical for your operational efficiency. Consider the following engineering factors:

• Tractor Horsepower (HP) Compatibility: Ensure your tractor's PTO output matches the baler's requirement. Operating a heavy baler on an underpowered tractor will cause overheating, while an oversized tractor wastes fuel.

• Bale Dimension & Weight Limits: Determine how you will handle the finished bales. If you rely on manual labor, opt for a compact series producing 500x700mm bales. For mechanized front-end loader handling, standard or wide series are optimal.

• Crop Moisture Content: If you primarily bale wet silage, ensure the baler has thick-walled rollers and a heavy-duty hydraulic tailgate to handle the substantial weight of high-moisture forage.

• Pickup Width: Match the pickup width to your typical windrow size. A wider pickup (e.g., 1000mm) is necessary if you are following behind a large combine harvester, preventing the need for an extra raking pass.

About Ever-power

Ever-power is a distinguished manufacturer with over 15 years of dedicated experience in the engineering and production of round balers and heavy-duty agricultural machinery. Operating from a world-class manufacturing facility equipped with advanced CNC machining centers and robotic welding lines, we maintain strict control over every step of the production process.

Our deep industry expertise allows us to forge equipment that withstands the harshest farming environments. By adhering to rigorous international quality control standards and eliminating third-party markups, Ever-power provides global farmers and distributors with OEM-grade agricultural solutions at highly competitive, factory-direct prices. Our senior mechanical engineers are ready to support your operation with customized solutions and reliable global parts supply. Contact us today to upgrade your harvesting fleet!

 

(FAQ)

Q1: What are the hydraulic requirements for my tractor? A: Your tractor must have at least one set of double-acting rear hydraulic remotes. This is necessary to power the hydraulic cylinders that open and close the baler's tailgate.

Q2: Can I use standard twine purchased locally? A: Yes, the automatic binding system is fully compatible with universal agricultural twines, including natural sisal and synthetic polypropylene (plastic) twine.

Q3: What happens if the baler gets jammed by a large object? A: The machine is equipped with a PTO shear-bolt. In the event of a severe jam, the bolt will shear off to instantly cut power, protecting the gearbox. You simply clear the jam, replace the bolt, and continue working.

Q4: Is it difficult to adjust the bale density? A: Not at all. The density is controlled by mechanical tension springs on the sensor bar. You can easily tighten or loosen these springs to create softer bales for dry hay or rock-hard bales for silage.

Q5: Are replacement parts easy to find? A: Yes. All critical wear parts, such as roller chains, bearings, and PTO splines, are manufactured to standard ISO/DIN dimensions and can be sourced globally. We also maintain a full inventory of proprietary parts ready for immediate factory dispatch.