Y3120CNC11 5 module CNC gear Hobbing machine with integrated chamfering unit
Y3120CNC11 integrated chamfering and hobbing machine
This equipment is suitable for hobbing small and medium modulus gears in the variable speed gear industry of passenger car construction machinery.
We have achieved rough rolling, edge extrusion, deburring, and precision rolling, with only one clamping of small and medium-sized modules, completely solving the problems of burrs and bulges on the tooth surface, greatly improving the machining accuracy of gears, and avoiding the reduction of tool life or machining accuracy caused by burrs or protrusions in the subsequent process after heat treatment.
The edge squeezing station can adjust the edge squeezing amount and deburring height arbitrarily, and the chamfering station can achieve quick product replacement. At the same time, it adopts a special design and can be equipped with a car-deburring function.
The built-in Truss mechanical arm has the advantages of fast running speed, accurate and reliable positioning, convenient adjustment, convenient operation, etc. It adopts a multi-station cyclic stacking automatic warehouse, which can quickly replace products, and is easy to adjust. The lifting height can reach 400mm. One loading can meet the needs of long-term processing.
The whole machine adopts fully enclosed stainless steel internal protection, which meets the requirements of dry cutting protection. The processing area and nonprocessing area are completely separated, and the large angle internal protection allows chips to be quickly discharged from the machine.
The machine adopts modular design, and functional components can be quickly combined according to customer needs to meet their personalized needs.The R-shaped sliding surface is arranged at the upper part of the tool holder head, swinging around the center of the tool holder meshing point, which can process more ideal conical and drum-shaped teeth, greatly reducing the auxiliary time of the shaving machine and improving the convenience of use.
The operator can easily indicate excessive gaps on the font of the slider to achieve axisymmetric processing between the workpiece and the tool: allowing the spindle to face the spindle, the gear shaver is equipped with a quick replacement device, which saves time and manpower when replacing the tool.
By adopting a special spring design, the installation clearance of the tool is completely eliminated, greatly improving the tool's rotation accuracy and clamping stiffness, reducing the tool's vibration during cutting, and improving the machining accuracy.
The overall design is compact, equipped with an independent hydraulic station and magnetic chip conveyor. The independent electrical cabinet is arranged at the rear of the machine, and the debugging and maintenance space of the machine is concentrated in the front and rear of the machine, without the need for maintenance on both sides, which is conducive to the production of wire laying. At the same time, the thermal balance design and compensation technology of the machine are adopted.
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