Efficient Fully Automatic Isbm Molding Machine for Pet Bottle Production with Low Energy Consumption

• Customization: Available
• Type: Injection Bottle Blowing Machine
• Automatic Grade: Automatic
• Model NO.: EPYS280-V6
• Warranty: 2 Years
• Transport Package: Wooden Case
• Specification: Customize
• Trademark: EP
• Origin: China
• HS Code: 847730
• Production Capacity: 1PCS/Month
• Package Size: 200.00cm * 400.00cm * 100.00cm
• Package Gross Weight: 200.000kg

Product Description

Efficient Fully Automatic ISBM Molding Machine for PET Bottle Production with Low Energy Consumption

Product Description

 

Item	Unit	Specification
Servo Pump Systems	-	2 sets
Servo Motor Power	KW	43.2 (Inovance/WEICHI)
PLC	-	Inovance/MiRLE
Turntable Drive	-	Japan Yaskawa or WEICHI servo motor with Taiwan TSUNTIEN reducer
High-Pressure Valve	-	American Parker
Air Cylinder	-	Airtak
Temperature Control	-	Integrated control box, highly accurate, stable, easy to operate
Hydraulic Control Valve	-	YUKEN (Taiwan, China)
Oil Tube Material	-	Imported from Italy
Screw Heating	KW	Nano-far-infrared energy-saving heating ring for twin-screw (10KW)
Blow Molding Structure	-	Hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function
Injection Unit Control	-	Double-injection unit, single cylinder; melt motor: hydraulic or servo motor
Total Power	KW	53.2
Screw Diameter	mm	50 (optional)
Theoretical Injection Capacity	g	310
Injection Clamping Force	KN	150
Upper Mold Stroke	mm	250
Lower Mold Stroke	mm	205
TEMP. Regulating Core Stroke	mm	250
TEMP. Regulating Barrel Stroke	mm	230
Take-out Stroke	mm	170
Blowing Clamping Force	KN	200 (single side)
Blow Core Stroke	mm	250
Blow Mold Stroke	mm	75 + 75
Oil Tank Volume	L	300
Machine Size (L×W×H)	m	5.9 × 2.6 × 3.2
Machine Weight	T	14

 

Manufacturer		Ever Power
Applicable Material		PET/PETG
Screw Diameter	mm	40, 50, 55, 60
Theoretical Injection Volume	cm³	188, 310, 442, 480
Screw Rotational Speed	rpm	270, 180, 150, 150 ~ 220
Injection Clamping Force	kN	150
Blowing Clamping Force	kN	200
Motor Power	kW	43.2
Heating Power	kW	10
Blowing Air Pressure	MPa	2.0-3.5
Cooling Water Pressure	MPa	0.4-0.6
Machine Oil Cooler Water Pressure	MPa	0.3-0.4
Machine Oil Cooler Water Temperature	°C	20-25
Voltage	V	370-400
Machine Dimensions (LWH)	mm	5900 x 2600 x 3200
Machine Weight	t	14

Product Quantity	Unit	1	2	4	5	6	7	9	10
Bottle Diameter (BD)	mm	120	110	68	55	50	45	35	20
Bottle Height (H)	mm	210				150			100
Neck Diameter (E)	mm	85	70	50	38	32	25	17	12
Max. Bottle Volume	ml	2500	1500	900	400	250	100	30	20
Max. Bottle Weight	g	130	65	43	32	26	22	18	16

 

One-step Injection stretch blow moulding is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products (e.g. baby bottle, water bottle, medicine bottle, craft and special-shaped bottle, cosmetic bottle made of PET, PETG, PP, PC, Tritan, PS, ABS or PLA etc.). Its core feature is that the three steps of injection, stretching and blow moulding are completed continuously in the same equipment without intermediate steps, which greatly improves production efficiency and product stability.

Our Advantages

High efficiency and energy saving: No secondary heating of the preform is required; blow molding is performed directly using the preform temperature, reducing energy consumption by approximately 40%.

Superior performance: Stretching causes the material molecules to stretch in a specific direction, significantly improving the product's compressive strength, barrier properties, and transparency.

High dimensional accuracy and good stability: Fully automated control reduces human error, suitable for large-scale production.

High material utilization: Less waste, environmentally friendly, and low cost.

Equipment advantages: Low energy consumption, low labor costs, small footprint, and strong product stability.

Equipment composition and key technologies: The one-step injection stretch blow molding equipment mainly consists of five parts: injection system, heating system, stretch blow molding system, mold system, and control system. The key technologies of each system are as follows:

1. Injection system: The injection system adopts a high-precision servo-driven injection unit, equipped with a dedicated screw and barrel, ensuring uniform plasticization of the plastic melt. Key technologies include:

High-precision temperature control system (temperature control accuracy ±1ºC)

Servo-driven injection unit (fast response speed, high repeatability)

Preform wall thickness control system (optimizes wall thickness through axial or radial adjustment)

2. Heating System The heating system uses heating coils or water-oil heating methods, equipped with temperature sensors to monitor the temperature in real time. Key technologies include:

Zoned heating control (achieving precise temperature control of different parts of the preform)

Non-contact temperature measurement (avoiding damage to the preform surface)

Adaptive heating power adjustment (automatically optimizing heating parameters according to production speed)

3. Stretch Blow Molding System The stretch blow molding system consists of a stretching rod, blow core, and high-pressure air source, realizing the axial stretching and radial expansion of the preform. Key technologies include:

Stretching mechanism (stretching speed up to 400mm/s, positioning accuracy ±0.1mm)

High-pressure gas uses an independent pressure regulating valve system (pressure fluctuation controlled within ±0.05MPa)

Stretch-blow molding synchronous control technology (ensuring precise coordination of stretching and blow molding processes)

4. Mold System The mold system includes preforming molds, blow molding molds, and a cooling system, typically employing a rotary multi-station structure (3-4 stations). Key technologies include:

High-precision mold processing technology (cavity surface roughness Ra≤0.8μm)

High-efficiency cooling system (optimized cooling channel design, reducing cooling time by 30%)

Quick mold change technology (mold change time ≤60 minutes)

5. Control System An independent control system is used to achieve centralized control and parameter optimization of the entire production process. Key technologies include:

Multi-axis motion control system (achieving precise synchronization of each station)

Adaptive optimization of process parameters (adjusting process parameters in real time based on production data)

Remote monitoring and fault diagnosis system (improving equipment operational stability)

Application

• Bottles and Containers: It is primarily used for making a variety of plastic bottles, such as beverage bottles, cosmetic containers, pharmaceutical packaging, and household product packaging. The one-step process ensures high-quality, precise, and uniform bottles.

• Cosmetic Packaging: The machine is used to produce sleek, attractive containers for cosmetic products such as shampoos, lotions, and perfumes. The high level of precision allows for the creation of intricate designs.

• Pharmaceutical Packaging: The one-step blow molding machine is utilized in the production of medical and pharmaceutical packaging, ensuring safety and hygiene in the manufacturing process. This includes making bottles for liquid medicines, eye drops, and more.

• Food and Beverage Industry: It is a common tool in the production of PET bottles for soft drinks, water, and other beverages. The one-step process ensures that the bottles are free of contamination and meet regulatory standards.

• Small Volume, Custom Designs: Because of the flexibility in design and rapid production, one-step blow molding is ideal for creating smaller batches of bottles with unique shapes or customized features, catering to niche markets.
  Production Process
  

The difference between 3-station and 4-station

3-station	4-station

Customer reviews
JAnna López, Spain:
The delivery and installation process were very smooth. We were up and running within days. It's a solid performer, and we've been seeing great results in terms of both speed and quality.
Taro Yamada, Japan:
The precision of this blow molding machine is second to none. We've been using it for making smaller-sized bottles, and it's perfect for our needs. I would highly recommend it to anyone in the packaging industry.
Kim Min-ji, South Korea:
The control panel is very intuitive, and even new staff can get the hang of it quickly. The machine's efficiency has definitely improved our output, and downtime has been minimal.
We also provide matching blow molding air compressors.

Company Profile

After more than 20 years of dedicated research and development, manufacturing and sales, the company team has accumulated rich experience in manufacturing, operation and management of the blow molding machine industry , constantly improving and upgrading the production system of blow molding machines, and has applied for a number of national patents, developing special machines covering multi-material (PET/PETG/PC/PCTG/PP) packaging for cosmetics, water, oil, beverages, food wide mouth, pharmaceutical packaging, baby products, etc. The company has been in the leading position in the industry , especially in the high-end cosmetics,food,pharmaceuticals and other special machines. We have cooperated with many famous brands. 
It is Xinlan's consistent business goal to create the best cost-effective and most comprehensive packaging machinery in China, following the production philosophy of professionalism, concentration, innovation and win-win situation. At the same time, Xinlan has cultivated a group of professional service team consisting of top talents in the industry , which is well recognized and praised by customers for its excellent services. Especially important is that Xinlan has established a complete supply chain for the production of blow molding machines, giving life to the machines with solid, stable and energy-saving elements to provide one-stop seevice for our customers.

Certifications

FAQ

Q:What is a one-step blow molding machine, and how does it work?
A:A one-step blow molding machine combines both injection molding and blow molding processes into a single production step. It starts by injecting molten plastic into a mold to create a preform, then immediately blows air into the preform to form it into a bottle or container shape. This integrated approach minimizes the need for separate machines, leading to faster production cycles and improved efficiency.

Q:What types of materials can be used with a one-step blow molding machine?
A:The most commonly used materials for one-step blow molding are PET (Polyethylene Terephthalate), PP (Polypropylene), and PE (Polyethylene). These materials are popular for producing bottles, containers, and other plastic packaging. Some machines can also process other thermoplastics, depending on the design and specifications of the machine.

Q:How does the one-step blow molding machine benefit my production line?
A:The one-step blow molding machine increases efficiency by combining two processes (injection molding and blow molding) into one, which reduces cycle time and operational costs. It also enhances product consistency and quality, minimizes the need for manual labor, and reduces material waste. This results in higher productivity, lower energy consumption, and a faster return on investment.

Q:What are the maintenance requirements for a one-step blow molding machine?
A:Maintenance for a one-step blow molding machine is generally low, but regular inspection of key components (like the mold, injection system, and air system) is necessary to keep the machine running smoothly. It's important to clean the molds regularly, lubricate moving parts, and check the cooling system. Following the manufacturer's maintenance guidelines ensures optimal performance and minimizes downtime.

Q:Can I produce different sizes and shapes of bottles with a one-step blow molding machine?
A:Yes, one-step blow molding machines are versatile and can produce a wide range of bottle sizes and shapes. The molds are interchangeable, allowing manufacturers to create different designs without the need for additional machinery. This flexibility is ideal for businesses that require custom packaging or smaller production runs for various products like beverages, cosmetics, or pharmaceuticals.