Customized Conveyor chains Manufacturer Long-distance Conveyor sprockets deep pan conveyor chain for mining
Product Description
A deep pan conveyor is a conveying system used to transport bulk materials horizontally or slightly inclined. The conveyor consists of a series of overlapping pans or troughs to form a continuous conveying surface. These pans are usually deeper than those used in standard trough conveyors, hence the name "deep pan conveyor". The depth of the pan conveyor helps to contain the bulk material. DP series chain has the characteristics of low running resistance, wear resistance, dust resistance, moisture resistance and waterproofing. Our chain products have been widely used in the mining industry and have obtained high customer satisfaction.
Key Features / Benefits
. Robust durability
. Easy maintenance
. Efficient material handling
. Smooth and reliable transport of materials
. Large conveying capacity
. Long-distance transportation
Key Benefits
Superior durability and impact resistance:
Heavy-duty construction: Designed to withstand the severe impact of large, heavy and sharp mining materials, using extremely strong components, including thick steel discs and heavy-duty chains (usually made of forged or high-alloy steel, similar to track chains).
Wear resistance: Discs are typically made of wear-resistant materials (such as hardened steel) to withstand the abrasive nature of ore, rock and coal.
Reliable handling of difficult materials:
Hot materials: Can handle materials with extremely high temperatures (up to 600-700°C), such as hot clinker, slag or hot ore in cement kilns.
Abrasive and lumpy materials: Ideal for handling large, irregularly shaped or sharp-edged materials that can quickly damage rubber belts.
Fine and sticky materials: Deep disc conveyors often interlock or overlap to minimize material spillage and effectively control materials even for fine powders or sticky materials.
High Load Capacity and Controlled Feeding:
Large Capacity: Deep pan conveyors have high volumetric load capacity and can move large amounts of material per hour.
Steady Flow: Provides very steady and controlled feed rates, which is critical to optimizing the performance of downstream processing equipment.
Large Angle Conveying Capability:
Depending on the material and the pan conveyor design, deep pan conveyors can often convey material at greater inclinations than standard belt conveyors, allowing for more flexible plant layouts and reduced floor space.
Long Service Life and Low Maintenance Costs:
Due to their rugged construction and typically sealed chain assemblies, these conveyors have a longer service life and relatively low maintenance costs, resulting in less downtime.
Environmental Control:
Many deep pan conveyors can be enclosed, which helps minimize dust emissions and control material for a cleaner, safer working environment.
Applications
Primary feeders: Typically mounted directly below a primary crusher or in a discharge hopper, they receive large volumes of unclassified run-of-mine (ROM) material and feed it into the processing circuit at a controlled rate.
Crusher discharge conveyors: Convey crushed material from a primary or secondary crusher, which is still highly abrasive and potentially hot.
Material handling in smelters and refineries: Convey hot clinker, slag or other hot materials in metallurgical processes.
Underground mining: Although less common than long-distance belt conveyors, heavy-duty disc conveyors are used in specific areas of underground mines to transfer material from excavators or crushers to the site in harsh, confined areas.
Stockpile recovery: Used as a recovery feeder below a stockpile to extract material in a controlled manner.
Waste and overburden handling: Move large volumes of waste rock or overburden away from an excavation site.
Cement Plants: Widely used to transport hot clinker from kilns to coolers or storage, and to handle other abrasive raw materials.
Steel Plants: Transport iron ore, coke, and other raw materials during the steelmaking process.
Other products
If you need more types of chains, please contact us.
We also provide Sprockets.
Company Profile
A leading global manufacturer of heavy-duty mining chains, we are committed to providing heavy-duty chain conveyor solutions for surface and underground applications. With decades of experience and a passion for excellence, we specialize in producing customized, premium mining chains and sprockets to meet the diverse needs of our global customers.
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